Power transformer oil

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    Power transformer:

    Stationary power oil step-down three-phase transformers two-winding general purpose normal constructive performance from 10 to 6300 kVA voltage up to 35 kV inclusive, as well as transformers of special design (flange and sealed) type TMF, TMZ, TMG, TMGF are intended for
    needs of the economy.

    Transformers are suitable for internal and external installation and for operation in the following conditions:
    – height above sea level up to 1000 m;
    – ambient air temperature from minus 45 ºС to plus 40 ºС
    for transformers intended for operation in temperate climates (execution “U” according to GOST 15150-69); from minus 60 °C to plus 40 °C
    for transformers of the “HL” design (design for a cold climate);
    – the relative humidity of the air is not more than 80% at 25 °C for transformers of the “У” and “УХЛ” versions.

    Transformers are not designed to work in the following conditions:
    – in an explosive and aggressive environment (containing gases, evaporation, dust of high concentration, etc.);
    – with vibration and shaking;
    – with frequent switching on from the power supply side.
    Transformers of the TME and TMB types allow operation in the conditions
    shaking and vibration associated with the natural operation of excavators and drilling rigs, as well as the influence of inertial forces during acceleration and braking of the rotary platform of the excavator with an acceleration of up to 0.5 m/s2, roll and trim up to 10 º.

    Technical data:

    Transformers are produced with nominal voltages
    – primary winding (higher voltage winding) 6, 10, 20, 35 kV
    including.
    – secondary winding (low voltage) – 0.4; 6; 6.3; 10; 10.5 kV
    – circuits and winding connection groups, respectively Yyn-0, Dyn-11, Yzn-11.
    – transformers with capacity from 1000 to 6300 kVA with primary winding voltage (high voltage) of 35 kV and secondary winding voltage (low voltage) of 6.3 or 10.5 kV are manufactured with Yd11 or Yy0 circuit and group of connections.
    – transformers with capacity from 1000 to 6300 kVA with primary winding (high voltage) voltage of 10.5 kV and secondary winding (low voltage) – 6.3 kV are manufactured with Yd11 or Ydn11 circuit and group of connections.

    Structure and operation of the product and its components:

    Transformers consist of the following main components:
    – a tank with radiators (coolers);
    – active part;
    – inputs;
    – oil expander or oil nitrogen expander;
    – thermosiphon filter and fittings;
    – protective devices;
    – control devices.

    The active part consists of a core, windings, and a high-voltage switch.
    The skeleton consists of a magnetic circuit, the upper and lower yoke of which is tightened by yoke beams.
    Three-core magnetic wire, charged from cold-rolled electrical steel. The upper yoke beams of the frame have an eyelet for lifting the active part.
    Transformer windings are made of aluminum or copper wire.
    The arrangement of windings is concentric. Voltage regulation is carried out using a high-voltage three-phase rail-type switch with a sliding contact.

    Control and measuring devices:

    To control the oil level, float or arrow oil indicators are installed on transformers. The oil indicator is mounted on the oil expander cover or on the tank wall in TMZ transformers.
    There are three control marks on the oil indicator, which correspond to the oil level in the non-working transformer at different temperatures:
    – minus 45 °C, plus 15 °C and plus 40 °C – implementation of U;
    – minus 60 °C, plus 15 °C and plus 40 °C – execution of HL.
    A control line corresponding to the oil level at the sealing temperature is marked on the oil indicator of the TMZ type transformer.
    A float oil indicator is installed on TMG, TMGF type transformers.

    Power oil transformers comply with: ГОСТ 15150-69, TУ У 27.1-40169080-006:2022 “General purpose power transformers with a voltage of up to 35 kV”

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    The structure of the symbol of transformers:

    The structure of the conventional designation of the transformer type:

     


    Maximum short-circuit losses and no-load losses for liquid medium power transformers (ЕСО1):

     

    Power, kVA 100 160 250 400 630 1000 1250 1600 2500
    Maximum idle loss, W 145 210 300 430 600 770 950 1200 1750
    Maximum short-circuit losses, W 1750 2350 3250 4600 6500 10500 11000 14000 22000

    Maximum short-circuit losses and no-load losses for liquid medium power transformers (ЕСО2):

     

    Power, kVA 100 160 250 400 630 1000 1250 1600 2500
    Maximum idle loss, W 130 189 270 387 540 693 855 1080 1575
    Maximum short-circuit losses, W 1250 1750 2350 3250 4600 7600 9500 12000 18500

    Technical characteristics of liquid medium power transformers with standard no-load and short-circuit losses:

     

    Power, kVA 100 160 250 400 630 1000 1250 1600 2000 2500
    Maximum idle loss, W 290 400 550 800 1010 1400 1600 2050 2500 2800
    Maximum short-circuit losses, W 1970 2650 3700 5400 7600 10600 14700 16000 21000 28000

    Basic parameters of transformers:

    Parameter names Parameter values
    Nominal power of the transformer, kVA From 25÷16000 (depending on the type of transformer)
    Transformation coefficient Depending on the type of transformer.

    Efficiency coefficient (PEІ)

    Technical regulation on eco-design requirements for small, medium and large power transformers in accordance with the requirements of the design documentation.
    Mode of operation Transformers must be capable of operating in long-term mode (with power not higher than nominal) when the voltage is increased, which is supplied to any branch of any winding by 10% above the nominal voltage of this branch.
    Nominal voltage of the main windings on all branches In accordance with the requirements of the design documentation (depending on the type of transformer)
    Conventional designation of the circuit and winding connection group In accordance with the requirements of the design documentation (depending on the type of transformer)
    Nominal frequency of the power supply network 50 Hz according to ГОСТ 13109
    ВН voltage characteristics According to ДСТУ EN 50160
    Transformer voltage class According to the voltage class of the winding transformer ВН
    Branch switching type, range and number of stages of voltage regulation In accordance with the requirements of the design documentation (depending on the type of transformer)
    *No-load and short-circuit losses on the main branch In accordance with the requirements of the design documentation (depending on the type of transformer)
    *Short-circuit voltage, reduced to rated power In accordance with the requirements of the design documentation (depending on the type of transformer)
    No-load current in the main branch In accordance with the requirements of the design documentation (depending on the type of transformer)
    Losses and no-load current at 90% and 110% of nominal voltage In accordance with the requirements of the design documentation (depending on the type of transformer)
    The installed capacity of the engines of the cooling system In accordance with the requirements of the design documentation (depending on the type of transformer)
    Zero sequence impedance value In accordance with the requirements of the design documentation (depending on the type of transformer)
    Full weight In accordance with the requirements of the design documentation (depending on the type of transformer)
    Transport weight In accordance with the requirements of the design documentation (depending on the type of transformer)
    Specific weight In accordance with the requirements of the design documentation (depending on the type of transformer)
    Oil weight (for oil transformers) In accordance with the requirements of the design documentation (depending on the type of transformer)
    Overall dimensions In accordance with the requirements of the design documentation (depending on the type of transformer)

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    Equipment ordering scheme:

    • Provision of initial data (project, questionnaire, one-line diagram, TK)

    • Coordination of components

    • Cost calculation

    • Signing a supply contract

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